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Introduction of Magnet Coupling
A permanent magnetic coupling transfers torque from one shaft, but using magnetic force rather than a physical mechanical connection. Major parts of a coupling are follower and driver. The driver is connected to a motor, when follower reacts to the driver's motion, this results in the transmission of mechanical energy without contact.
GME coupling can transmit torque from 0.15 to 1000 Nm between two shafts through magnetic forces without mechanical contact. The couplings are often used to eliminate any possible fluid leakage from the pump forever and without maintenance. They can be designed to suit different machinery without altering system.
Features of Magnet Coupling
· Long life and low maintenance costs
· Very high efficiency and hermetically sealed
· No contact of torque transmitting elements with permanent magnets
· Hermetic separation of the driving and driven side
· Torque from 0.15 to 1,000 Nm and torque Overload protection
· Eliminates the need for dynamic shaft seals
· Tolerate shaft misalignments
· Sliding bearing optional
· Frequently used in vacuum and fluid pumps
Advantages of Magnet Coupling
· Elimination of fluid leakage from the pump shaft.
· Vibrations are not transmitted to the pump.
· Increased safety and energy savings and no maintenance required for coupling.
· Standard pumps without expensive mechanical seals are allowed to use.
· No additional cost for purchasing mechanical seal spare parts and maintenance.
· Couplings can be customized to suit different machinery.
Construction of Magnet Coupling

|
No. |
Description |
Material |
|
1 |
Separator looking ring |
aluminum 6082 |
|
2 |
Bell housing |
aluminum 6082 |
|
3 |
Containment shroud ( separator ) |
AISI 304 or TECHNOPOLYMER |
|
4 |
Electric motor side flange |
aluminum 6082 |
|
5 |
Pump side flange |
aluminum 6082 |
|
6 |
O ring |
Viton or PTFE |
|
7 |
O ring |
Viton or PTFE |
|
8 |
Electric motor hub |
aluminum 6082 |
|
9 |
pump hub |
aluminum 6082 |
|
10 |
Internal rotor |
Fe520 |
|
11 |
External rotor |
Fe520 |
Design Considerations of Magnet Coupling
1) Operational environment of coupling
2) Coupling target gap
3) Annual usage demand of coupling
4) Coupling rotational/linear speed(RPM)
5) Required mechanical features, such as mounting hole, shroud, shaft size etc.
6) Fluid viscosity
Magnet Coupling Selection--Technical data of specifying correct coupling
Fluid/Gas
Fluid viscosity (cSt)
Fluid temperature (°C)
Ambient Min. Temp. (°C)
Driver shaft (usually motor side)
Input rating (kW)
Number of poles
Nominal operational speed (RPM)
Torque of motor (Nm)
Type of motor start (direct/soft/by inverter)
Driven shaft (usually pump side)
Type of pump
Dimension of Pump
Pump installation position (vertical/horizontal)
Pump suction pressure (Bar)
Max. pressure inlet port pump (Bar)
Max. pressure outlet port pump (Bar)
Max. displacement at max. pressure and min. variable stroke (cm³/rev)
Dimensions of Magnet Coupling
GDSA Series


GDSB Series


GDSM Series


GDH Series


Detection Equipment for Magnetic Coupling

Application of Magnet Coupling
Due to its advantages, GME magnetic coupling is widely used in various fields, such as Biotechnology, Petrochemistry, Subsea Equipment, Pharmaceutical Industry, Chemical Industry, food Industry, Electrical Generators, water management etc.

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This multi-purpose pressure reactor system is designed for the using of interchangeable glass - and steel pressure vessels. Various low to high torque magnetic drives ensure the efficient mixing and stirring of low to high viscosity process media as well as excellent heat transfer.
With double mechanical seal for delivering high efficiency and long running life cycle, this reactor ensures high resistance against acids, while allowing visual process control and monitoring. It is also possible under high pressure by using steel pressure vessels with sight glasses.



















































