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Rotary Iron RemoverFeatures: 1. Quickly open structure meter, easy to clean and install. 2. The maximum magnetic field up to 12000GS, ordinary product operating temperature ≤80 °C, under special requirements, theread more
Introducing the Rotating Magnetic Separator
The Rotating Magnetic Separator is a powerful tool designed to efficiently remove metal contaminants from various materials, ensuring product purity and process reliability. By utilizing a rotating magnetic field, it attracts and captures ferrous particles, even the smallest contaminants, from powders, granules, and liquids. Whether you're in the food, chemical, mining, or plastics industries, this separator offers high performance and versatility to meet your unique needs. Its robust construction guarantees long-lasting durability, and the easy-to-clean design reduces maintenance time, maximizing your productivity. With customizable configurations tailored to your specific material flow and separation requirements, the Rotating Magnetic Separator is the ideal solution to improve your product quality, protect equipment, and meet industry standards.
Characteristics of Rotary Magnetic Separators
1. Durable and robust material
The outer shell is made of 316 or 304 stainless steel. It is lead-free, manganese-free, and rust-resistant.
2. Exquisite craftsmanship
Mirror polishing, brushed polishing, and sandblasting processes achieve food-grade and hygiene-grade standards.
3. Highly Efficient and Powerful Magnetic Force
Neodymium iron boron is used as the magnetic source, providing a strong magnetic force of up to 14,000 Gauss. It also features a simple structure and a long service life.
4. Temperature and corrosion resistant
Made of high-quality materials, resistant to cold and freezing temperatures. Durable, non-slip, sturdy, and resistant to high temperatures and corrosion.
Working principle of the rotary magnetic separator
The rotary magnetic separator works by utilizing a rotating drum equipped with high-strength magnets that generate a powerful magnetic field. As your material flows through the separator, the rotating drum attracts and captures ferrous contaminants like iron particles or metal debris. The magnetic field's strength is adjustable, allowing you to tailor it to the size and type of contaminants you need to remove. As the drum continues to rotate, the captured metal is separated from the material and removed, while the cleaned material exits the system. This continuous and efficient process ensures high contaminant removal rates, improving the purity of your final product and protecting your equipment from damage caused by metal contamination.
Specifications of Rotary Magnetic Separator
|
Item |
Dimension (mm) |
Bar QTY |
Weight (Kg) |
||||
|
ΦA |
B |
C |
H |
KW |
|||
|
RMS150 |
150 |
205 |
208 |
450 |
1.1 |
7 |
43 |
|
RMS200 |
200 |
255 |
258 |
500 |
0.25 |
9 |
54 |
|
RMS250 |
250 |
305 |
308 |
550 |
0.25 |
11 |
62 |
|
RMS300 |
300 |
355 |
358 |
600 |
0.37 |
13 |
72 |
|
RMS350 |
350 |
405 |
408 |
650 |
0.37 |
15 |
84 |
|
RMS2020 |
- |
205 |
208 |
270 |
0.25 |
7 |
29 |
|
RMS2525 |
- |
255 |
258 |
320 |
0.25 |
9 |
38 |
|
RMS3030 |
- |
305 |
308 |
370 |
0.25 |
11 |
43 |
|
RMS3535 |
- |
355 |
358 |
420 |
0.37 |
13 |
52 |
|
RMS4040 |
- |
405 |
408 |
450 |
0.37 |
15 |
62.5 |
If you would like to learn more, please contact us.
Rotary Magnetic Separators Cleaning
Rotary Bar Screen Cleaning Frequency: Determined based on parameters such as the iron content of the material being processed and the hourly material throughput. Generally, the thickness of powdery iron impurities adsorbed on the surface of the magnetic rods should not exceed 10mm. Regular and timely cleaning is essential to maintain optimal performance.
Rotary Bar Screen Cleaning Steps: First, turn off the power. Once the internal magnetic core has stopped rotating, open the screen door and remove the internal annular magnetic bar. Clean the iron impurities adsorbed on the surface of the magnetic rods. Then, install the cleaned magnetic bar back into the housing, secure it in place, close the door, and turn on the power. When cleaning iron impurities from the surface of the magnetic rods, use thick cotton gloves, cloths, trays, etc. If necessary, wash with water.
Magnetic Separator Usage Precautions
WARNING - Strong Magnet
1. The equipment contains a super-strong rare-earth magnet, which generates a strong magnetic field. This field will exert a force on any ferromagnetic metal within close range. Please keep away from the magnetic equipment to avoid serious injury to people or property.
2. It is strictly forbidden to remove impurities by striking or hitting the magnetic separator. This will cause irreparable damage to the magnet's performance, invalidating our warranty period.
Factors Affecting the Performance of Magnetic Separators
1. High Temperature: When the temperature exceeds a certain limit, the performance of the magnet will be affected. For high-temperature applications, magnets with higher temperature resistance should be selected.
2. Moisture: When the sleeve on the surface of the magnetic rod breaks, contact with liquid will affect the magnetism.
3. External Force: When the magnet is subjected to external force, deformation, damage, cracks, etc., on the surface of the magnetic rod will occur, leading to a weakening or disappearance of the magnetic field.
Applications Of Rotary Magnetic Separators In Various Industries
Food & Beverage Industry: Protects against contamination by removing iron particles from food products, ensuring compliance with health and safety standards.
Chemical Industry: Removes ferrous contaminants from powders, liquids, and chemicals, ensuring the purity of your products and protecting downstream equipment.
Plastics & Recycling: Prevents machine damage by capturing metal debris in plastics or recyclables, improving material quality, and reducing equipment wear.
Mining & Minerals: Extracts ferrous contaminants from ores and raw minerals, safeguarding processing equipment and ensuring higher material quality.
Why Our Rotary Magnetic Separators Are the Best Choice for Your Business
Expert Engineering
With years of experience in magnetic separation, we provide tailored, high-performance solutions that meet the highest standards.
Global Certification
Our separators comply with international quality standards, giving you peace of mind that you're working with a certified, trusted supplier.
Customer Support
We don’t just sell a product; we partner with you. From installation to maintenance, our expert team offers continuous support, ensuring your separator runs smoothly throughout its lifecycle.
Long-Term Partnership
We focus on building lasting relationships, offering ongoing support and service to help you meet your goals.
Customer Success Stories
Food Processing Industry
Challenge: A food manufacturer was facing contamination issues with iron particles in its powdered ingredients.
Solution: After implementing our Rotary Magnetic Separator, the company was able to eliminate iron contamination, ensuring compliance with health regulations and improving product quality.
Results: The customer reported a significant reduction in contamination levels, leading to higher-quality products and a more efficient production process.
Chemical Plant
Challenge: A chemical plant needed a reliable solution to remove iron particles from raw chemical powders.
Solution: Our separators provided continuous magnetic separation without material blockages, improving the plant’s overall efficiency.
Results: The plant reduced equipment wear, saved on maintenance costs, and improved product purity.
Packaging of Magnetic Separators
We place great importance on the safety of our rotary magnetic separators. Each unit is meticulously packaged in a high-quality wooden crate designed to protect it from damage during long-distance transport. The crates are reinforced to withstand rough handling and stacking, ensuring your equipment arrives undamaged.
For larger units, we employ customized packaging solutions to accommodate their size and weight, including the use of sturdy strapping and protective cushioning material inside the crate. Whether transported by truck or container, each separator is carefully secured to prevent movement or damage.
Our meticulous packaging process ensures you receive a ready-to-use, fully protected product, giving you complete confidence in the quality and reliability of your investment.
FAQ
Q: What industries benefit from rotary magnetic separators?
A: Industries like food, chemicals, plastics, recycling, and mining use rotary magnetic separators to improve product quality and protect machinery.
Q: How do I know if a rotary magnetic separator is right for my materials?
A: We offer a personalized consultation to determine your material type, production speed, and contamination risks, ensuring you get the right solution
Q: What is the maintenance requirement for these separators?
A: Our separators are designed for low maintenance with easy-to-clean features. We recommend regular cleaning and occasional checks to ensure optimal performance.
Q: Can I get a customized solution for my specific production needs?
A: Yes! We provide fully customizable separators, adjusting design parameters like magnetic field intensity and separator size to meet your specific requirements.
Great Magtech (Xiamen) Electric Co., Ltd is one of the most experienced rotary magnetic separators manufacturers and suppliers in China. Welcome to wholesale rotary magnetic separators from our factory.
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