Magnetic chucks use the magnetic force from a permanent magnet, electromagnet, or electro-permanent magnetic material to achieve chucking or holding action. In recent years, magnets have increased in popularity as an alternative to mechanically holding workpieces for machining and holding. In general machine shops, are magnets that reduce setup time and increase access to all sides of the workpiece. They are a valuable tool for work holding in surface grinding applications.

 

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Definition of Magnetic Chuck

The magnetic chuck is a work-holding device that uses magnetic force to hold a part during light machining or grinding operations. Super magnetic chuck meets the demand of machining centers and CNC milling machines for high-precision workpiece clamping. It shortens the installation time, to fill the gaps in the powerful magnetic clamping tool of the machine tool industry. Magnetic force is ted by a high-performance magnetic material, with no time limits, no energy consumption, environmental protection, and safety. The solution is simple and practical.

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magnet chuck
 

How Many Types of Magnetic Chucks are There? 

Most manufacturers think that all magnetic chucks work the same way; however, a magnetic chuck can have three different operating mechanisms: Permanent magnetic chucks, electromagnetic chucks, and electromagnetic chucks.
According to the shape, it can be divided into round suction cups, square suction cups, and rectangular suction cups. It can be customized according to different customer needs.

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Feature of Magnetic Chuck

Increased Efficiency

Magnetic chucks improve work efficiency by reducing the time spent changing ferrous parts.

Maximum safety

Ensure the workpiece is stable without sliding, moving, or vibration, improving the safety and accuracy of processing.

magnetic chuck application
magnetic chuck application

Reduce workpiece damage:

Magnetic chucks evenly distribute pressure, reducing the risk of deformation and damage to pressure-sensitive workpieces.

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Comparison Between Electro-Permanent Magnetic Chuck and Electromagnetic Chuck

No. Comparison Item Electro-Permanent Magnetic Chuck Electromagnetic Chuck
1 Source of Magnetic Force Generated by electro-permanent magnetic materials: NdFeB and AlNiCo. Generated by electric current: current passes through the coil to create a magnetic field.
2 Working State: Clamping (Magnetizing) The magnetic fields produced by the two permanent magnetic materials act in the same direction on the workpiece. After the power is on, the electromagnetic field generated by the current acts on the workpiece.
3 Working State: Releasing (Demagnetizing) The magnetic fields of the two permanent magnetic materials cancel each other in opposite directions, forming an internal magnetic circuit that does not act on the workpiece. Power off removes the electromagnetic field; reverse current can achieve rapid demagnetization.
4 Safety No electricity is needed during clamping and machining. Even in the case of a power failure or circuit fault, the holding force will not be lost, ensuring high safety. Electrical power must be continuously maintained during operation. If power is lost, the chuck loses its holding force within 5 seconds.
5 Reliability The holding force is not affected by natural or working conditions during operation, so reliability is high. The working force is affected by the current and by the slight heating of the chuck caused by the current.
6 Durability and Maintenance Permanent magnetic force does not decay. The magnetic module requires no maintenance, is durable, and the control system has no vulnerable parts, so the maintenance cost is low. The magnetic coil is designed for a service life of more than 10 years, but the rectifier control cabinet requires regular inspection of electrical components.
7 Operating Cost No electricity is consumed during clamping. Energy consumption is very low, operating cost is ultra-low, and there are basically no components requiring maintenance or replacement. Power consumption is only 1%–5% of that of an electromagnetic chuck. Electricity is required throughout the clamping process. Power consumption depends on the size of the chuck, operating cost is high, and electrical components require regular replacement.
8 Self-Weight Ratio Lightweight Heavy-duty industrial type
9 Magnetizing / Demagnetizing Cycle Time 1–3 s 3–8 s

Magnetic Chuck Finished Product Display

 

Package of Magnetic Chuck

package of magntic chucks

We have a separate wooden box for each production number of magnetic chuck. The wooden box has built-in foam to prevent the product from colliding during transportation. We wrap the wooden box with waterproof tape and cable ties to fix it. Please rest assured when buying it.

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Application of the Magnetic Chuck

Magnetic chucks are commonly used in various CNC machining centers, grinders, milling machines, lathes, quick die change systems, etc. They are used to firmly fix the workpiece in place and prevent it from moving during the machining process, thereby improving productivity.

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How to Maintain a Magnetic Chuck

01/

The magnetic chuck should not be severely knocked to avoid damaging the accuracy.

02/

The shell of the magnetic chuck should be grounded to avoid leakage and injury.

03/

Regularly check for loose screws, damaged parts, or broken seams and replace damaged parts if necessary. When disassembling or assembling, please follow the instruction manual carefully to avoid unnecessary damage.

04/

The ambient temperature for use is -40℃--50℃. It is strictly forbidden to knock to prevent the magnetic force from decreasing.

05/

After use, the working surface group should be cleaned and coated with anti-rust oil to prevent rust.

06/

The surface of the magnetic chuck should be cleaned before use to avoid scratches that affect the accuracy.

Magnetic Chuck Factory

With its proprietary experience and expertise in the field of magnetic material applications, GME mainly produces electric permanent magnetic chucks (systems), electric permanent magnetic lifting, multiple series of square and round chucks, multiple series of permanent magnetic chucks, and designs and produces various special magnetic clamps. The products are widely used in the quick mold change system of injection molding machines and clamping machines, various CNC machine tools, grinders, planers, milling machines, and other processing machinery.
What distinguishes us from our competitors is our excellent quality, reasonable prices, and excellent service. Our quality control department has a test laboratory equipped with the most advanced measuring and testing equipment to ensure the continuous development and maintenance of high-quality standards and guarantee full compliance with customer requirements and all applicable regulations.

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magnet chuck factory display
 

Our Partners

The company's products have been successfully serving the industry, Sany, Mountain China CSIC, CNR, China, Haier, Hisenseheavy mold mold. Midea air conditioner, soft control equipment, Dalian machine tool, Shenyang machine tool, Ji'nan machine, Chinese Ministry of Transport, Weihai port, Chinese heavy steam, Shaani heavy duty truck, BYD automobile, the Great Wall car, bus pass, Dongfeng, Fotor, FAW Chinese, Weichai Power, Foxconn, Fuyao Glass, iron mountain bridge: Baosteel, WISCO, and other well-known domestic enterprises.
The company has all kinds of mechanical processing equipment, 150 sets, including Longmen high-precision grinder, planer milling, high-precision horizontal machining center, vertical machining center, machining center, and Longmen Jingdaidequipment, construction products, physical and chemical testing room, electrical installation, and magnetic laboratory research center. Companies adhering to the "quality of survival, reputation, and development" business philosophy. to the industrial nation, nurturing society for the mission, products in strict accordance with the ISO9001:2008 international quality certification standards and European CE certification standards, product design, and perfect technology. technical training and technical advice for the user, can provide the magnetic spreader, the optimal magnetic clamping technology scheme for the users, and a variety of problems to solve in the process of using. Products have been exported to Europe and the United States. Japan, South Korea, Southeast Asia, and Hong Kong. Taiwan and other countries and regions. Because the company's product quality is stable and cost-effective, it has become the most influential manufacturer in China. We sincerely welcome customers from home and abroad to come to our company for inspection and guidance.

SANY
Weichai
GAC
BYD
DMIG
CSIC
Shougang
GreatWall

 

FAQ

Q: Are you a factory or a trading company?

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A: We are a factory. We have been producing various cranes such as mini electric hoists, electric winches, manual pallet trucks, manual stackers, electric chain hoists and stainless steel hoists for more than 10 years.

Q: Can you do OEM?

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A: Yes, we can do OEM products. Any customized size, packaging and logo are welcome.

Q: How do you control quality?

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A: Quality is the top priority. Our factory staff attaches great importance to quality control from beginning to end:
(1). All raw materials we use are environmentally friendly;
(2). Skilled workers pay attention to every detail when handling production and packaging;
(3). The quality control department is dedicated to quality inspection in each process.
The production process is standardized, the process is standardized and refined.

Q: How long is your delivery time?

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A: If there is spot, it is generally 7-10 days, otherwise it is usually 20-30 days, depending on the quantity of your order.

Real Customer Usage Scenarios 

Magnet Chuck Application in Vertical Machining Center Magnet Chuck Application in Vertical Machining Centers Magnet Chuck in Milling Machine Magnet chuck in Milling Machines
Vertical Machining Center Magnet Chuck in Milling Machine
magnetic chuck use in the injection molding machine magnetic chuck use in the injection molding machines Magnet chuck use in EMD Magnetic chuck use in EMD
Injection Molding Machine EDM

Great Magtech (Xiamen) Electric Co., Ltd is one of the most experienced magnetic chuck manufacturers and suppliers in China. Welcome to wholesale magnetic chuck from our factory.

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